TOPIC: Advantages of Ballestra Technologies in Sustainable Detergent Powder Manufacturing.

The presentation illustrates Ballestra’s innovative solutions for the production of detergent powders through spray-drying and agglomeration processes (non-tower route), with aparticular focus on environmental sustainability and energy efficiency. Ballestra technologies are designed to ensure high operational reliability, consistent product quality, and significantwaste reduction. Process optimisation minimises resource consumption and waste generation, contributing to a lower environmental impact. The integration of systems such as the Heat Recovery System (HRS) enables heat recovery from exhaust gases, achieving fuel savings of 10% to 15% and consequently reducing CO₂ emissions. The compact design and ease of installation make these solutions ideal for upgrading existing plants. The adoption of integrated filters and internal wet scrubbing systems maximises fine dust recovery and reduces solid emissions into the atmosphere below 10 mg/m³. These systems help maintaining a cleaner working environment and ensure compliance with the local environmental regulations. Ballestra solutions include accurate dosing of raw materials, handling of slurry with high solids and salt content, and aeration systems to reduce the bulk density of base powder. These measures lead to lower water evaporation and further energy savings. The integration of advanced control systems, in-line measurements, and remote assistance optimises plant performance, improves product quality, and reduces energy consumption, in line with Industry 4.0 principles. In summary, Ballestra technologies stand out for their integrated approach to sustainability, combining energy efficiency, emission
reduction, resource optimisation, and process digitalisation. These elements make Ballestra solutions a benchmark for low-impact, high-efficiency detergent powder production. The presentation highlights the key features that differentiate and consolidate Ballestra technology in powder detergent manufacturing as a leading solution in the industry.